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The use of hydrogen in the energy transition
The challenge

In the course of the energy transition, hydrogen will play a decisive role as an energy storage medium. Electrolysis splits water into hydrogen and oxygen. A widely used process for this is alkaline electrolysis (AEL), in which water is mixed with potassium hydroxide (KOH) to form an alkaline solution. Splitting then takes place at nickel-based electrodes, which are separated from each other by a gas-impermeable membrane.

The technical challenge in this process is that common metallic valve materials are not resistant to potassium hydroxide. At the same time, however, resistant plastic-based materials cannot withstand the high pressures and temperatures. NOPA was commissioned to develop valves that can withstand the extreme conditions of alkaline electrolysis and ensure safe use.

Project: NOPA Chem valves, for potassium hydroxide
Client: McPhy Energy GmbH
Period: 2022 – ongoing

Special features:

  • Nickel coating for potassium hydroxide resistance
  • NOPA’s transformation into a fittings manufacturer

Contact person NOPA:
Robert Schmidt

+49 (0)3364 – 28 32 40‬
Request a project

Task

Planning

Implementaion

Result

Development of the NOPA-Chem range of fittings
Planning

To meet this challenge, NOPA further developed tried-and-tested valve designs. These were to be made corrosion-resistant to the aggressive potassium hydroxide solution by means of a special nickel coating. In addition, special sealing elements were designed to reliably prevent the potassium hydroxide solution from escaping. The valves had to be designed to ensure that they could withstand the extreme conditions of alkaline electrolysis – temperatures of up to 90 °C and pressures of up to 40 bar.

We are only satisfied, when it is really good!

The production and quality process
Implementation

Mechanical processing

Firstly, the tap housings are mechanically processed to prepare the surfaces for the nickel coating.

Nickel coating

Alle Oberflächen der Armaturen werden anschließend vollständig mit Nickel beschichtet.

Assembly

After the nickel coating and a comprehensive quality check, the fitting is assembled.

Examination

The function and tightness of the valve is then tested. If the test is passed, the ball valve is approved for use in alkaline electrolysis up to 40 bar and 90°C.

Reliable fittings for extreme conditions
Result

In developing the NOPA-Chem valves, NOPA was able to create a solution that meets the special requirements of alkaline electrolysis. The special nickel coating effectively protects the valves against the corrosive effect of the potassium hydroxide solution, while the sealing elements prevent the alkaline solution from escaping. This ensures that the valves function reliably even under extreme operating conditions. With this project, NOPA has not only solved a technical challenge, but has also taken a significant step from a trading and service company to a valve manufacturer.

More references from the category
Basic materials

Steel group AcerlorMittal
Basic materials EngineeringDelivery
Chem valves
Basic materials EngineeringDelivery
LZA Eisenhüttenstadt
Basic materials DeliveryService
LZA Eisenhüttenstadt
Industry Category Grundmaterialien
Project period 2016 - 2017
Client Linde Gas Produktionsgesellschaft mbH & Co. KG
Location Eisenhüttenstadt
Details Also involved in this project: Ireland S.A. Robinetterie, Industrielle bar GmbH Pneumatische Steuerungssysteme, AUMA Riester GmbH & Co. KG
Voestalpine steel
Basic materials DeliveryService
Voestalpine steel
Industry Category Grundmaterialien
Project period 2008 - 2009
Client Voestalpine Stahl GmbH
Location Linz, Austria
Details Also involved in this project: Crane Process Flow Technologies GmbH
View all references
Interest aroused? Contact us!
+49 (0)3364 - 28 32 - 0
info@nopa-valves.de

We, NOPA Industriearmaturen GmbH, have been dedicated to the world of valves for decades, equipping power plants, paper mills and other industrial plants with valves and accessory components.

NOPA Industriearmaturen GmbH

Zur Hütte 15
15890 Eisenhüttenstadt
Germany

Phone: +49 (0)3364 - 28 32 – 0
Fax: +49 (0)3364 - 28 32 99
E-Mail: info@nopa-valves.de

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